Course title
C0280200
Foundry Engineering

 serizawa ai Click to show questionnaire result at 2018
Course description
This course provides an introduction to materials processing science, with an emphasis on heat transfer, chemical diffusion, and fluid flow. We use an engineering approach to analyze industrial-scale processes, with the goal of identifying and understanding physical limitations on scale and speed, and cover materials of all classes, including pure metals and common alloys. Specific processes, such as melt-processing of metals, deposition technologies (liquid, vapor, and vacuum), and additive manufacturing are considered.
Purpose of class
The aim of this lecture is to understand the alloy theory-terminal solid solutions and intermediate phases, free energy-composition diagrams. Develops equilibrium and non-equilibrium behavior of alloy systems that are essential for the interpretation of phase diagrams.
Goals and objectives
  1. To understand the solidification phenomena that occur during cooling in metals or alloys on a thermodynamics basis.
  2. Enable to understand the phase partition and microstructure from phase diagram.
  3. To understand the physical chemistry of phase transformation that are controlled by interface phenomena.
Language
Japanese
Class schedule

 Class schedule HW assignments (Including preparation and review of the class.) Amount of Time Required
1. General introduction to the concept of solidification of metals Review 60minutes
2. Phase diagram Review a previous lesson. 100minutes
3. Binary phase diagrams of common alloys Review a previous lesson. 100minutes
4. Evolution of microstructures in metals and alloys during solidification Review a previous lesson. 100minutes
5. Microstructure of cast metal and segregation Review a previous lesson. 100minutes
6. Phase transformation Review a previous lesson. 100minutes
7. Interface growth Review a previous lesson. 100minutes
8. Thermodynamics and kinetics of solidification Review a previous lesson. 100minutes
9. Constitutional supercooling Review a previous lesson. 100minutes
10. Thermodynamics on non-equilibrium cooling Review a previous lesson. 100minutes
11. Stability of non-equilibrium phase Review a previous lesson. 100minutes
12. Metal processing Review a previous lesson. 100minutes
13. Single crystal manufacturing Review a previous lesson. 100minutes
14. Final report Review all lessons. 100minutes
Total. - - 1360minutes
Relationship between 'Goals and Objectives' and 'Course Outcomes'

 Solidification of materials Total.
1. 30% 30%
2. 30% 30%
3. 25% 25%
4. 15% 15%
Total. 100% -
Evaluation method and criteria
Final grade point will be determined by total weighted scores from quiz (40%) during class, intermediate report (20%) and final report (40%). (Less than 60 grade point: Failing)
Textbooks and reference materials
N/A
Prerequisites
N/A
Office hours and How to contact professors for questions
  • After class.
Relation to the environment
Environment education course (30%)
Regionally-oriented
Non-regionally-oriented course
Development of social and professional independence
  • Course that cultivates a basic problem-solving skills
  • Course that cultivates an ability for utilizing knowledge
Active-learning course
More than one class is interactive
Last modified : Wed Oct 17 06:29:07 JST 2018