The purpose of this course is to learn the basics of processing technology necessary for manufacturing, and outline various
processing methods used for familiar industrial products, and describe their characteristics and manufacturing processes.
This knowledge is extremely important for designing the functions, performance, and structure of products. In addition to
selecting appropriate processing methods according to the products, students will also learn about design that makes the best
use of the characteristics of each processing method. In the first half of the course, students will also learn design history
since mid 19th century.
The purpose of this course is to learn the followings:
・ To understand the mechanism of industrial products, manufacturing technology and its material technology.
・ To understand how to make industrial products.
・ To develop the ability and creativity to apply to manufacturing by using the knowledge learned in related basic subjects.
・ To understand the mechanism of industrial products, manufacturing technology and its material technology.
・ To understand how to make industrial products.
・ To develop the ability and creativity to apply to manufacturing by using the knowledge learned in related basic subjects.
- To understand the features and manufacturing processes of various manufacturing technologies (casting, plastic molding, welding / joining, rolling, plastic working, cutting, grinding / polishing, additive manufacturing).
- To select the appropriate processing method according to each product, so that you can propose designs that take advantage of the characteristics of each processing method.
- To understand the basics of a series of related technologies (design, processing, production, evaluation / measurement, etc.) necessary for manufacturing.
- To understand and explain design history since modern ages.
| Class schedule | HW assignments (Including preparation and review of the class.) | Amount of Time Required | |
|---|---|---|---|
| 1. | Design History 1 (Design History Framework) Broadly defined design history study / Platform for design knowledge |
Take review tests. | 100minutes |
| 2. | Design history 2 (Late 19th century) 19th Century European and American Industrial Civilization / Arts and Crafts Movement / Art Nouveau |
Take review tests. | 100minutes |
| 3. | Design history 3 (First half of the 20th century) Deutscher Werkbund / Russian Constructivism / De Stijl / Bauhaus / International Style |
Take review tests. | 100minutes |
| 4. | Design history 4 (After the latter half of the 20th century) Postwar Modernism / Postmodernism / Late Modernism / Environmental Issues and Design |
Take review tests. | 100minutes |
| Create a report assignment. | 300minutes | ||
| 5. | Introduction to manufacturing processes (What is manufacturing processes?, development of manufacturing processes technology, high value-added processing, how to make it) | Read through the introduction of the textbook. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 6. | Casting (What is casting?, sand casting, mold casting, high quality casting products, advanced casting method) | Investigate products around you that are made by casting and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 7. | Plastic molding (characteristics of plastic materials, typical processing methods, anisotropy and residual stress found in injection molded products, evolving plastic molding) | Investigate products around you that are manufactured by plastic molding and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 8. | Welding / bonding (What is welding / joining?, fusion bonding, liquid phase-solid phase reaction bonding, solid phase bonding, other bonding strength, progress of bonding method) | Investigate products around you that are manufactured by welding and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 9. | Plastic working (What is plastic working? rolling, extrusion / drawing, forging, plate molding) | Investigate products around you that are manufactured by plastic working and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 10. | Cutting (features of cutting, cutting tools and machine tools, cutting mechanism / resistance / temperature, machining accuracy and finished surface, new machining by multi-tasking machine) | Investigate products around you that are manufactured by cutting and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 11. | Grinding / polishing (What is grinding?, the characteristics and types of grinding, grinding stones and adjustment technology, What is polishing?, the characteristics and types of polishing, various polishing methods) | Investigate products around you that are manufactured by grinding and polishing, and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 12. | Additive manufacturing（What is AM?, the characteristics and types of AM） | Investigate products around you that are manufactured by AM and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 13. | Other processing (mold processing, electrical processing, laser processing, surface treatment / coating, micro processing) | Investigate products to which the technology is applied and understand their characteristics. | 80minutes |
| Review the relevant range of the textbook. | 100minutes | ||
| 14. | Final exam | Total review of the textbook. | 330minutes |
| Total. | - | - | 2650minutes |
| Reports | Mini tests | Final exam | Total. | |
|---|---|---|---|---|
| 1. | 10% | 19% | 29% | |
| 2. | 10% | 19% | 29% | |
| 3. | 5% | 9% | 14% | |
| 4. | 22% | 6% | 28% | |
| Total. | 22% | 31% | 47% | - |
Grades are decided by reports (22%), mini test (31%) and the final exam (47%).
A score of 60 or higher is required to pass.
The guideline of 60 points is a level at which students can almost explain the outline of various manufacturing methods.
A score of 60 or higher is required to pass.
The guideline of 60 points is a level at which students can almost explain the outline of various manufacturing methods.
【Textbook】帯川利之・笹原弘之ほか『はじめての生産加工学1 基本加工技術編』講談社，2016年，ISBN：978-4-06-156550-0 (Japanese)
Textbook : A 1st Course in Manufacturing Processes, T.Obikawa, H.Sasahara, Kodansya, ISBN 978-4-06-156550-0
Textbook : A 1st Course in Manufacturing Processes, T.Obikawa, H.Sasahara, Kodansya, ISBN 978-4-06-156550-0
Understanding of basic mathematics and mechanics is required.
It is preferable to understand the mechanical drawing.
It is preferable to understand the mechanical drawing.
- The faculty members will respond by email , or by answering questions in person when in the rooms (appointment required).
- Course that cultivates an ability for utilizing knowledge
| Work experience | Work experience and relevance to the course content if applicable |
|---|---|
| Applicable | The faculty members have work experience in the related fields. |
- 4.QUALITY EDUCATION
- 9.INDUSTRY, INNOVATION AND INFRASTRUCTURE
- 12.RESPONSIBLE CONSUMPTION & PRODUCTION
Last modified : Fri Mar 18 22:28:48 JST 2022