Course title
Y00026002
Industrial Materials and Manufacturing Processes

 HAYABUSA Keisuke
Course description
The purpose of this course is to learn the basics of processing technology necessary for manufacturing, and outline various processing methods used for familiar industrial products, and describe their characteristics and manufacturing processes. This knowledge is extremely important for designing the functions, performance, and structure of products. In addition to selecting appropriate processing methods according to the products, students will also learn about design that makes the best use of the characteristics of each processing method.
Purpose of class
The purpose of this course is to learn the followings:
・ To understand the mechanism of industrial products, manufacturing technology and its material technology.
・ To understand how to make industrial products.
・ To develop the ability and creativity to apply to manufacturing by using the knowledge learned in related basic subjects.
Goals and objectives
  1. To understand the features and manufacturing processes of various manufacturing technologies (casting, plastic molding, welding / joining, rolling, plastic working, cutting, grinding / polishing, additive manufacturing).
  2. To select the appropriate processing method according to each product, so that you can propose designs that take advantage of the characteristics of each processing method.
  3. To understand the basics of a series of related technologies (design, processing, production, evaluation / measurement, etc.) necessary for manufacturing.
Relationship between 'Goals and Objectives' and 'Course Outcomes'

 Review tests Final exam Total.
1. 11% 22% 33%
2. 11% 22% 33%
3. 11% 23% 34%
Total. 33% 67% -
Language
Japanese
Class schedule

 Class schedule HW assignments (Including preparation and review of the class.) Amount of Time Required
1. Introduction to manufacturing processes (What is manufacturing processes?, development of manufacturing processes technology, high value-added processing, how to make it) Take review tests. 100minutes
Review the relevant range of the textbook.
2. Machine material (metal) Take review tests. 100minutes
Review the relevant range of the textbook.
3. Mechanical materials (non-metals) Take review tests. 100minutes
Review the relevant range of the textbook.
4. Casting (What is casting?, sand casting, mold casting, high quality casting products, advanced casting method) Take review tests. 100minutes
Review the relevant range of the textbook. 300minutes
5. Plastic molding (characteristics of plastic materials, typical processing methods, anisotropy and residual stress found in injection molded products, evolving plastic molding) Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
6. Welding / bonding (What is welding / joining?, fusion bonding, liquid phase-solid phase reaction bonding, solid phase bonding, other bonding strength, progress of bonding method) Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
7. Plastic working (What is plastic working? rolling, extrusion / drawing, forging, plate molding) Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
8. Cutting Processes / Lathe Machining, Milling, Types of Cutting Tools and How to Choose Them, etc. Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
9. Grinding / polishing (What is grinding?, the characteristics and types of grinding, grinding stones and adjustment technology, What is polishing?, the characteristics and types of polishing, various polishing methods) Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
10. Additive manufacturing（What is AM?, the characteristics and types of AM） Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
11. Laser Processing, Electrical Discharge Machining, Surface Treatment, Painting, Surface Treatment, and Coating Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
12. Powder Metallurgy, Products and Fracture, Machine Fabrication Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
13. Rubric / Comprehensive Review Take review tests. 80minutes
Review the relevant range of the textbook. 100minutes
14. Final exam and review Total review of the textbook. 330minutes
Total. - - 2650minutes
Evaluation method and criteria
The scoring ratio for the quiz and the final exam is 1/3 and 2/3 respectively, and a score of 60 or higher is considered passing. The standard of 60 points is a level that can almost explain the outline of various processing methods.
The scoring ratio for each of the 12 quizzes (1st to 12th) is 1/12.
Feedback on exams, assignments, etc.
ways of feedback specific contents about "Other"
Feedback in the class
Textbooks and reference materials
【Textbook】帯川利之・笹原弘之ほか『はじめての生産加工学1 基本加工技術編』講談社，2016年，ISBN：978-4-06-156550-0 (Japanese)
Textbook : A 1st Course in Manufacturing Processes, T.Obikawa, H.Sasahara, Kodansya, ISBN 978-4-06-156550-0
Prerequisites
An understanding of mathematics, physics and chemistry is preferred.
Office hours and How to contact professors for questions
  • The faculty members will respond by email , or by answering questions in person when in the rooms (appointment required).
Regionally-oriented
Non-regionally-oriented course
Development of social and professional independence
  • Course that cultivates an ability for utilizing knowledge
Active-learning course
Most classes are interactive
Course by professor with work experience
Work experience Work experience and relevance to the course content if applicable
Applicable I was involved in design and product development tasks at a mechanical manufacturing company.
Education related SDGs:the Sustainable Development Goals
  • 4.QUALITY EDUCATION
  • 9.INDUSTRY, INNOVATION AND INFRASTRUCTURE
  • 12.RESPONSIBLE CONSUMPTION & PRODUCTION
Last modified : Thu Feb 06 04:09:04 JST 2025